HC-20BPP Batch Pyrolysis equipment
Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous
Categories:
Batch Pyrolysis Equipment
Equipment application range
Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil
Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous

Flow chart

Model and Specification of Batch Pyrolysis Plant
|
Model |
HC-3BPP |
HC-5BPP |
HC-10BPP |
HC-15BPP |
HC-20BPP |
|
Processing capacity |
3Tons |
5Tons |
10Tons |
15Tons |
20Tons |
|
Reactor size(mm) |
1500*3500 |
2400*5000 |
2600*6600 |
2800*8000 |
3000*8800 |
|
Reactor size |
14mm |
16mm |
18mm |
18mm |
18mm |
|
Pyrolysis time |
3-4h |
4-6h |
6-8h |
8-10h |
10-13h |
|
Feeding time |
30mins |
40mins |
1h |
1h |
1-2h |
|
Cooling time |
3-4h |
4-5h |
4-5h |
5-6h |
6-8h |
|
Discharging time |
30mins |
40mins |
1h |
1h |
1-2h |
|
Power needed(Max) |
12.5KW |
18.6KW |
32.5KW |
35.5KW |
38.5KW |
|
Water consumption |
100kg |
300kg |
500kg |
500kg |
800kg |
|
Fuel consumption(Max) |
10kg/h |
|
|
|
|
|
Area covered (W*L) |
2.3*11.5m |
8*22m |
8*30m |
8*30m |
8*30m |
Main feature and advantages of the Pyrolysis Plant
1.With design of horizontal double drive revolve structure, the reactor will get heated evenly to lengthen the lifespan of the reactor
2.Special Engineering design can remove corrosive gas effectively and reduce the corrosion damage of equipment and air pollution.
3.Special structure of oil-gas outlet to avoid raw material block and improve the safety.
4.Auto-feeding and Automatic carbon discharging system can save the feeding and discharging time and labors which also improve production efficiency and reducing the production cost
5.New procedure of countercurrent wet dust removal system makes the exhausted smoke meet national standard.
6.New Condenser system improved the cooling surface and solved the pipe blocking problem
7.The New added Locating wheel can ease the wear of roller and reduce the maintance frequency.
8.The sealing system between Reactor case and body to avoid the smoke leakage.
9.More effectively equipment design and less land occupation, makes a higher oil rate and environment friendly as well as safety.
The output and its application
|
Tyre (rubber) as raw material |
|||
|
|
Output |
Picture |
Application range |
|
Tyre oil |
40%-45% |
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory |
|
Carbon Black |
30%-35% |
|
To be made into Carbon Briquette to be used as heating materials |
|
Steel |
10%-15% |
|
Sold to steel factory |
|
Waste gas |
5% |
|
To be used as fuel during the pyrolysis process |
|
Plastic as raw material (PVC /PET not suitable as raw material) |
|||
|
Plastic oil |
30%-70% |
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory |
|
Carbon Black |
25%-60% |
|
Treated as construction waste |
|
Waste gas |
5%-10% |
|
To be used as fuel during the pyrolysis process |
|
Oil sludge as raw material |
|||
|
Fuel oil |
10%-30% |
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory |
|
Carbon residue |
35%-55% |
|
Treated as construction waste |
|
Waste gas |
5%-10% |
|
To be used as fuel during the pyrolysis process |
The HC-20BPP Batch Pyrolysis Equipment is a state-of-the-art system designed to process large volumes of various waste materials such as plastic, rubber, tires, and oil sludge. This equipment uses a batch pyrolysis process, where waste materials are heated in an oxygen-free reactor, typically at temperatures ranging from 300°C to 700°C. The heat causes the waste to break down into valuable products like pyrolysis oil, gas, and carbon black.
Pyrolysis Oil produced in this system can serve as an alternative fuel or be further refined into high-quality diesel and gasoline. The gas generated during pyrolysis can be captured and used to fuel the pyrolysis process itself, reducing operational costs and making the system energy-efficient. The carbon black produced is a valuable byproduct used in industries such as rubber manufacturing, ink production, and as a material for the production of tires.
The HC-20BPP Batch Pyrolysis Equipment is designed with energy efficiency in mind. It features a sealed reactor to ensure that no oxygen is present during the process, preventing combustion and maximizing the conversion of waste into usable products. The system also features advanced cooling and condensation systems to collect the pyrolysis oil and gas, ensuring minimal loss and maximum output.
This equipment is ideal for medium to large-scale industries looking to process significant amounts of waste while recovering valuable byproducts. It offers an environmentally responsible way to manage waste, reduce landfill use, and minimize the environmental impact of hazardous waste. The HC-20BPP Batch Pyrolysis Equipment provides a sustainable, cost-effective solution for waste recycling, contributing to the circular economy by turning waste into valuable resources.
Why Choose Us
1. We are the manufacturer . There are more than 200Tons waste tyre pyrolysis plant supplied by us and can be visited any time to any customers
2. There are 2 sets full continuous pyrolysis plant can be visited :1set *100Tons oil sludge pyrolysis plant+1set*50Tons tyre carbon cracking plant +1set 50Tons tyre oil distillation plant+1set 200Tons tyre oil distillation Plant
3. Machine Quality controlling strictly, after-sales service always provided.
4. OEM design to meet different requirements of customers
Key words:
Batch Pyrolysis Equipment
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Certification
Hengze Company has a technical R&D and service team composed of more than 30 experienced engineers, and has obtained many invention patents, CE, SGS, ISO9001 and ISO14001 certifications, and cooperates with many well-known experts and scholars to adopt an international advanced management model and pay attention to the introduction of technology.
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Founded in 2014, Hengze Company always insisted on providing customers with integrated solid waste recycling solutions
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