10Tons Batch Pyrolysis equipment
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  • 10Tons Batch Pyrolysis equipment

10Tons Batch Pyrolysis equipment

Processable raw materials: tires, rubber, waste plastics (PP, PE, PS HDPE, ABS), aluminum foil, sludge, paint residue, circuit boards, heavy oil

Categories:

Batch Pyrolysis Equipment

Equipment application range

Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil

Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous

Flow chart

Model and Specification of Batch Pyrolysis Plant

 

Model

HC-3BPP

HC-5BPP

HC-10BPP

HC-15BPP

HC-20BPP

Processing capacity

3Tons

5Tons

10Tons

15Tons

20Tons

Reactor size(mm)

1500*3500

2400*5000

2600*6600

2800*8000

3000*8800

Reactor size

14mm

16mm

18mm

18mm

18mm

Pyrolysis time

3-4h

4-6h

6-8h

8-10h

10-13h

Feeding time

30mins

40mins

1h

1h

1-2h

Cooling time

3-4h

4-5h

4-5h

5-6h

6-8h

Discharging time

30mins

40mins

1h

1h

1-2h

Power needed(Max)

12.5KW

18.6KW

32.5KW

35.5KW

38.5KW

Water consumption

100kg

300kg

500kg

500kg

800kg

Fuel consumption(Max)

10kg/h

 

 

 

 

Area covered (W*L)

2.3*11.5m

8*22m

8*30m

8*30m

8*30m

 

Main feature and advantages of the Pyrolysis Plant

1.With design of horizontal double drive revolve structure, the reactor will get heated evenly to lengthen the lifespan of the reactor

2.Special Engineering design can remove corrosive gas effectively and reduce the corrosion damage of equipment and air pollution.

3.Special structure of oil-gas outlet to avoid raw material block and improve the safety.

4.Auto-feeding and Automatic carbon discharging system can save the feeding and discharging time and labors which also improve production efficiency and reducing the production cost

5.New procedure of countercurrent wet dust removal system makes the exhausted smoke meet national standard.

6.New Condenser system improved the cooling surface and solved the pipe blocking problem

7.The New added Locating wheel can ease the wear of roller and reduce the maintance frequency.

8.The sealing system between Reactor case and body to avoid the smoke leakage.

9.More effectively equipment design and less land occupation, makes a higher oil rate and environment friendly as well as safety.

 

The output and its application

 

Tyre (rubber) as raw material

 

Output

Picture

Application range

Tyre oil

 

40%-45%

 

Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel

Carbon Black

30%-35%

 

To be made into Carbon Briquette to be used as heating materials
Or to be used as raw materials for some rubber products making factory

Steel

10%-15%

 

Sold to steel factory

Waste gas

5%

 

To be used as fuel during the pyrolysis process

Plastic as raw material  (PVC /PET not suitable as raw material)

Plastic oil

30%-70%

 

Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel

Carbon Black

25%-60%

 

Treated as construction waste

Waste gas

5%-10%

 

To be used as fuel during the pyrolysis process

 

Oil sludge as raw material  

Fuel oil  

10%-30%

 

Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel

Carbon residue

35%-55%

 

Treated as construction waste

Waste gas

5%-10%

 

To be used as fuel during the pyrolysis process

 

The 10 Tons Batch Pyrolysis Equipment is designed to efficiently process 10 tons of various waste materials such as plastic, rubber, and oil sludge per batch. This equipment employs the pyrolysis process, which involves heating the waste in a sealed reactor at high temperatures (between 300°C and 700°C) in an oxygen-free environment. This method breaks down complex organic materials into simpler substances, yielding valuable byproducts like pyrolysis oil, gas, and carbon black.

One of the key benefits of the 10 Tons Batch Pyrolysis Equipment is the production of pyrolysis oil, which can be used as an alternative fuel or further refined into high-quality diesel or gasoline. The gas produced during the pyrolysis process is captured and can be used within the system to generate energy, thus reducing operational costs and improving energy efficiency. The carbon black generated is a valuable solid byproduct used in industries such as tire manufacturing, rubber production, and pigment production.

This equipment helps reduce the volume of hazardous waste, providing a sustainable solution to waste disposal. By converting waste materials into useful products, it minimizes environmental pollution and promotes resource recovery. The 10 Tons Batch Pyrolysis Equipment is particularly useful for industries dealing with large volumes of waste and seeking an efficient method to manage it.

The system’s batch design allows for flexible operation, accommodating varying waste amounts and processing schedules. It is a cost-effective solution for businesses looking to recycle waste materials, generate valuable byproducts, and contribute to environmental sustainability. The 10-ton capacity is ideal for medium to large-scale operations, including those in the plastics, rubber, and petrochemical sectors, providing a green alternative for waste management.

Why Choose Us


1. We are the manufacturer . There are more than 200Tons waste tyre pyrolysis plant supplied by us and can be visited any time to any customers
2. There are 2 sets full continuous pyrolysis plant can be visited :1set *100Tons oil sludge pyrolysis plant+1set*50Tons tyre carbon cracking plant +1set 50Tons tyre oil distillation plant+1set 200Tons tyre oil distillation Plant
3. Machine Quality controlling strictly, after-sales service always provided.
4. OEM design to meet different requirements of customers

Key words:

Batch Pyrolysis Equipment

Packaging and Delivery


Packaging and delivery
Packaging and delivery
Packaging and delivery
Packaging and delivery

Certification


Hengze Company has a technical R&D and service team composed of more than 30 experienced engineers, and has obtained many invention patents, CE, SGS, ISO9001 and ISO14001 certifications, and cooperates with many well-known experts and scholars to adopt an international advanced management model and pay attention to the introduction of technology.

Customer Visit


Customer Visit
Customer Visit
Customer Visit
Customer Visit

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Get A Quote

Leave your contact information and get a free product quote