The 15 Tons Batch Pyrolysis Equipment is a robust and efficient system designed to process 15 tons of waste materials such as plastic, rubber, oil sludge, and tires per batch. This equipment uses the pyrolysis process, where waste is heated in a sealed, oxygen-free reactor at high temperatures, typically between 300°C and 700°C. The thermal decomposition of organic materials breaks down complex molecules into simpler compounds, resulting in the production of pyrolysis oil, gas, and carbon black.
The pyrolysis oil produced in the process can be used as an alternative fuel or further refined into diesel or gasoline. The gas generated during pyrolysis can be captured and utilized within the plant to generate heat and electricity, making the system highly energy-efficient. The carbon black produced is a valuable byproduct used in industries like tire manufacturing, rubber production, and ink production.
The 15 Tons Batch Pyrolysis Equipment helps in waste reduction by converting large amounts of hazardous waste into useful resources, making it a sustainable solution for waste management. It reduces the volume of waste, minimizes the environmental impact, and promotes a circular economy by transforming waste into reusable products. This system is highly suitable for large-scale industries, including those in the plastic, rubber, and petrochemical sectors, looking for efficient and environmentally responsible waste disposal methods.
In addition to waste reduction, the system also helps in generating additional revenue through the sale of valuable byproducts like pyrolysis oil and carbon black. The equipment's batch design allows for flexible processing, making it ideal for industries with fluctuating waste quantities. It offers a cost-effective solution for waste management while promoting environmental sustainability.
Equipment application range
Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil
Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous

Flow chart

Model and Specification of Batch Pyrolysis Plant
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Model
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HC-3BPP
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HC-5BPP
|
HC-10BPP
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HC-15BPP
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HC-20BPP
|
|
Processing capacity
|
3Tons
|
5Tons
|
10Tons
|
15Tons
|
20Tons
|
|
Reactor size(mm)
|
1500*3500
|
2400*5000
|
2600*6600
|
2800*8000
|
3000*8800
|
|
Reactor size
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14mm
|
16mm
|
18mm
|
18mm
|
18mm
|
|
Pyrolysis time
|
3-4h
|
4-6h
|
6-8h
|
8-10h
|
10-13h
|
|
Feeding time
|
30mins
|
40mins
|
1h
|
1h
|
1-2h
|
|
Cooling time
|
3-4h
|
4-5h
|
4-5h
|
5-6h
|
6-8h
|
|
Discharging time
|
30mins
|
40mins
|
1h
|
1h
|
1-2h
|
|
Power needed(Max)
|
12.5KW
|
18.6KW
|
32.5KW
|
35.5KW
|
38.5KW
|
|
Water consumption
|
100kg
|
300kg
|
500kg
|
500kg
|
800kg
|
|
Fuel consumption(Max)
|
10kg/h
|
|
|
|
|
|
Area covered (W*L)
|
2.3*11.5m
|
8*22m
|
8*30m
|
8*30m
|
8*30m
|
Main feature and advantages of the Pyrolysis Plant
1.With design of horizontal double drive revolve structure, the reactor will get heated evenly to lengthen the lifespan of the reactor
2.Special Engineering design can remove corrosive gas effectively and reduce the corrosion damage of equipment and air pollution.
3.Special structure of oil-gas outlet to avoid raw material block and improve the safety.
4.Auto-feeding and Automatic carbon discharging system can save the feeding and discharging time and labors which also improve production efficiency and reducing the production cost
5.New procedure of countercurrent wet dust removal system makes the exhausted smoke meet national standard.
6.New Condenser system improved the cooling surface and solved the pipe blocking problem
7.The New added Locating wheel can ease the wear of roller and reduce the maintance frequency.
8.The sealing system between Reactor case and body to avoid the smoke leakage.
9.More effectively equipment design and less land occupation, makes a higher oil rate and environment friendly as well as safety.
The output and its application
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Tyre (rubber) as raw material
|
|
|
Output
|
Picture
|
Application range
|
|
Tyre oil
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40%-45%
|
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel
|
|
Carbon Black
|
30%-35%
|
|
To be made into Carbon Briquette to be used as heating materials
Or to be used as raw materials for some rubber products making factory
|
|
Steel
|
10%-15%
|
|
Sold to steel factory
|
|
Waste gas
|
5%
|
|
To be used as fuel during the pyrolysis process
|
|
Plastic as raw material (PVC /PET not suitable as raw material)
|
|
Plastic oil
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30%-70%
|
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel
|
|
Carbon Black
|
25%-60%
|
|
Treated as construction waste
|
|
Waste gas
|
5%-10%
|
|
To be used as fuel during the pyrolysis process
|
|
Oil sludge as raw material
|
|
Fuel oil
|
10%-30%
|
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel
|
|
Carbon residue
|
35%-55%
|
|
Treated as construction waste
|
|
Waste gas
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5%-10%
|
|
To be used as fuel during the pyrolysis process
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1. We are the manufacturer . There are more than 200Tons waste tyre pyrolysis plant supplied by us and can be visited any time to any customers
2. There are 2 sets full continuous pyrolysis plant can be visited :1set *100Tons oil sludge pyrolysis plant+1set*50Tons tyre carbon cracking plant +1set 50Tons tyre oil distillation plant+1set 200Tons tyre oil distillation Plant
3. Machine Quality controlling strictly, after-sales service always provided.
4. OEM design to meet different requirements of customers