Equipment application range
Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil
Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous
Flow chart
Model and Specification of Batch Pyrolysis Plant
|
Model
|
HC-3BPP
|
HC-5BPP
|
HC-10BPP
|
HC-15BPP
|
HC-20BPP
|
|
Processing capacity
|
3Tons
|
5Tons
|
10Tons
|
15Tons
|
20Tons
|
|
Reactor size（mm）
|
1500*3500
|
2400*5000
|
2600*6600
|
2800*8000
|
3000*8800
|
|
Reactor size
|
14mm
|
16mm
|
18mm
|
18mm
|
18mm
|
|
Pyrolysis time
|
3-4h
|
4-6h
|
6-8h
|
8-10h
|
10-13h
|
|
Feeding time
|
30mins
|
40mins
|
1h
|
1h
|
1-2h
|
|
Cooling time
|
3-4h
|
4-5h
|
4-5h
|
5-6h
|
6-8h
|
|
Discharging time
|
30mins
|
40mins
|
1h
|
1h
|
1-2h
|
|
Power needed（Max)
|
12.5KW
|
18.6KW
|
32.5KW
|
35.5KW
|
38.5KW
|
|
Water consumption
|
100kg
|
300kg
|
500kg
|
500kg
|
800kg
|
|
Fuel consumption（Max)
|
10kg/h
|
|
|
|
|
|
Area covered (W*L)
|
2.3*11.5m
|
8*22m
|
8*30m
|
8*30m
|
8*30m
|
Main feature and advantages of the Pyrolysis Plant
1.With design of horizontal double drive revolve structure, the reactor will get heated evenly to lengthen the lifespan of the reactor
2.Special Engineering design can remove corrosive gas effectively and reduce the corrosion damage of equipment and air pollution.
3.Special structure of oil-gas outlet to avoid raw material block and improve the safety.
4.Auto-feeding and Automatic carbon discharging system can save the feeding and discharging time and labors which also improve production efficiency and reducing the production cost
5.New procedure of countercurrent wet dust removal system makes the exhausted smoke meet national standard.
6.New Condenser system improved the cooling surface and solved the pipe blocking problem
7.The New added Locating wheel can ease the wear of roller and reduce the maintance frequency.
8.The sealing system between Reactor case and body to avoid the smoke leakage.
9.More effectively equipment design and less land occupation, makes a higher oil rate and environment friendly as well as safety.
The output and its application
|
Tyre (rubber) as raw material
|
|
|
Output
|
Picture
|
Application range
|
|
Tyre oil
|
40%-45%
|
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel
|
|
Carbon Black
|
30%-35%
|
|
To be made into Carbon Briquette to be used as heating materials
Or to be used as raw materials for some rubber products making factory
|
|
Steel
|
10%-15%
|
|
Sold to steel factory
|
|
Waste gas
|
5%
|
|
To be used as fuel during the pyrolysis process
|
|
Plastic as raw material (PVC /PET not suitable as raw material)
|
|
Plastic oil
|
30%-70%
|
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel
|
|
Carbon Black
|
25%-60%
|
|
Treated as construction waste
|
|
Waste gas
|
5%-10%
|
|
To be used as fuel during the pyrolysis process
|
|
Oil sludge as raw material
|
|
Fuel oil
|
10%-30%
|
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory
Or to be distilled to get diesel
|
|
Carbon residue
|
35%-55%
|
|
Treated as construction waste
|
|
Waste gas
|
5%-10%
|
|
To be used as fuel during the pyrolysis process
|
The MSW (Municipal Solid Waste) Pyrolysis Plant is an innovative system designed to efficiently process municipal waste, converting it into valuable byproducts such as pyrolysis oil, gas, and carbon black. The process involves heating the waste in a sealed, oxygen-free reactor at high temperatures, typically between 300°C and 700°C. During this process, the organic materials in the waste break down into simpler compounds, producing valuable resources while minimizing the environmental impact of waste disposal.
The pyrolysis oil produced can be used as an alternative fuel for industrial applications, or further refined into high-quality products such as diesel and gasoline. The gas generated during pyrolysis can be captured and used to fuel the system, making the process energy-efficient and reducing operational costs. The solid byproduct, carbon black, is a valuable material used in various industries, including rubber manufacturing and ink production.
One of the primary advantages of the MSW Pyrolysis Plant is its ability to help manage the ever-growing volume of municipal solid waste. This plant provides an environmentally friendly and cost-effective alternative to landfill disposal and incineration. By converting waste into valuable byproducts, the system helps reduce pollution, conserve resources, and promote recycling.
The MSW Pyrolysis Plant is suitable for municipalities, waste management companies, and industries looking to turn waste into valuable products. It provides a sustainable and efficient waste-to-energy solution that aligns with global efforts to reduce waste and promote a circular economy.
1. We are the manufacturer . There are more than 200Tons waste tyre pyrolysis plant supplied by us and can be visited any time to any customers
2. There are 2 sets full continuous pyrolysis plant can be visited :1set *100Tons oil sludge pyrolysis plant+1set*50Tons tyre carbon cracking plant +1set 50Tons tyre oil distillation plant+1set 200Tons tyre oil distillation Plant
3. Machine Quality controlling strictly, after-sales service always provided.
4. OEM design to meet different requirements of customers
