Waste tyre Pyrolysis plant
Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous
Categories:
Batch Pyrolysis Equipment
Equipment application range
Raw Material Can be processed : Used tyre/rubber, Waste plastic,Oil Sludge, MSW, Heavy fuel oil
Daily Processing Capacity: 20kg-15Tons/Batch and 50-100Tons/ Continuous

Flow chart

Model and Specification of Batch Pyrolysis Plant
|
Model |
HC-3BPP |
HC-5BPP |
HC-10BPP |
HC-15BPP |
HC-20BPP |
|
Processing capacity |
3Tons |
5Tons |
10Tons |
15Tons |
20Tons |
|
Reactor size(mm) |
1500*3500 |
2400*5000 |
2600*6600 |
2800*8000 |
3000*8800 |
|
Reactor size |
14mm |
16mm |
18mm |
18mm |
18mm |
|
Pyrolysis time |
3-4h |
4-6h |
6-8h |
8-10h |
10-13h |
|
Feeding time |
30mins |
40mins |
1h |
1h |
1-2h |
|
Cooling time |
3-4h |
4-5h |
4-5h |
5-6h |
6-8h |
|
Discharging time |
30mins |
40mins |
1h |
1h |
1-2h |
|
Power needed(Max) |
12.5KW |
18.6KW |
32.5KW |
35.5KW |
38.5KW |
|
Water consumption |
100kg |
300kg |
500kg |
500kg |
800kg |
|
Fuel consumption(Max) |
10kg/h |
|
|
|
|
|
Area covered (W*L) |
2.3*11.5m |
8*22m |
8*30m |
8*30m |
8*30m |
Main feature and advantages of the Pyrolysis Plant
1.With design of horizontal double drive revolve structure, the reactor will get heated evenly to lengthen the lifespan of the reactor
2.Special Engineering design can remove corrosive gas effectively and reduce the corrosion damage of equipment and air pollution.
3.Special structure of oil-gas outlet to avoid raw material block and improve the safety.
4.Auto-feeding and Automatic carbon discharging system can save the feeding and discharging time and labors which also improve production efficiency and reducing the production cost
5.New procedure of countercurrent wet dust removal system makes the exhausted smoke meet national standard.
6.New Condenser system improved the cooling surface and solved the pipe blocking problem
7.The New added Locating wheel can ease the wear of roller and reduce the maintance frequency.
8.The sealing system between Reactor case and body to avoid the smoke leakage.
9.More effectively equipment design and less land occupation, makes a higher oil rate and environment friendly as well as safety.
The output and its application
|
Tyre (rubber) as raw material |
|||
|
|
Output |
Picture |
Application range |
|
Tyre oil |
40%-45% |
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory |
|
Carbon Black |
30%-35% |
|
To be made into Carbon Briquette to be used as heating materials |
|
Steel |
10%-15% |
|
Sold to steel factory |
|
Waste gas |
5% |
|
To be used as fuel during the pyrolysis process |
|
Plastic as raw material (PVC /PET not suitable as raw material) |
|||
|
Plastic oil |
30%-70% |
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory |
|
Carbon Black |
25%-60% |
|
Treated as construction waste |
|
Waste gas |
5%-10% |
|
To be used as fuel during the pyrolysis process |
|
Oil sludge as raw material |
|||
|
Fuel oil |
10%-30% |
|
Used as fuel oil to be used in bolier factory , Cement Factory,Ceramic factory , Power stataion, Glass factory, Steel Factory |
|
Carbon residue |
35%-55% |
|
Treated as construction waste |
|
Waste gas |
5%-10% |
|
To be used as fuel during the pyrolysis process |
A Waste Tyre Pyrolysis Plant is an advanced system designed to process waste tyres, converting them into valuable byproducts such as pyrolysis oil, carbon black, and gas. The process involves heating the tyres in a sealed, oxygen-free reactor at high temperatures, typically between 300°C and 700°C. This thermal decomposition breaks down the complex hydrocarbons in the tyres into simpler compounds, which are then collected as valuable resources.
The pyrolysis oil produced during the process can be used as an alternative fuel for industrial heating or further refined into diesel and gasoline. The gas generated can be captured and used to fuel the pyrolysis process itself, reducing operational costs and making the system energy-efficient. Carbon black, the solid byproduct, is highly valuable and used in industries such as rubber production, tire manufacturing, and ink production.
The Waste Tyre Pyrolysis Plant offers a sustainable and environmentally friendly solution for managing the large volumes of waste tyres generated annually. Instead of being disposed of in landfills, tyres are processed into useful products, reducing pollution and promoting recycling. The plant helps in reducing the environmental footprint of tyre waste while providing businesses with valuable resources that can be reused or sold.
The equipment is designed to operate efficiently with low energy consumption, making it a cost-effective solution for tyre recycling. It is suitable for large-scale operations in industries dealing with tyre disposal and recycling. The system is flexible, allowing for the processing of tyres from different sources and producing high-quality byproducts.
Why Choose Us
1. We are the manufacturer . There are more than 200Tons waste tyre pyrolysis plant supplied by us and can be visited any time to any customers
2. There are 2 sets full continuous pyrolysis plant can be visited :1set *100Tons oil sludge pyrolysis plant+1set*50Tons tyre carbon cracking plant +1set 50Tons tyre oil distillation plant+1set 200Tons tyre oil distillation Plant
3. Machine Quality controlling strictly, after-sales service always provided.
4. OEM design to meet different requirements of customers
Key words:
Previous
Previous
Packaging and Delivery
Certification
Hengze Company has a technical R&D and service team composed of more than 30 experienced engineers, and has obtained many invention patents, CE, SGS, ISO9001 and ISO14001 certifications, and cooperates with many well-known experts and scholars to adopt an international advanced management model and pay attention to the introduction of technology.
Customer Visit
Get A Quote
Leave your contact information and get a free product quote
Related Products
Founded in 2014, Hengze Company always insisted on providing customers with integrated solid waste recycling solutions
Dimension: 600*1200mm Reactor material: SS310 Capacity : 100kg per batch Heating model: electricity Power consumption: 70KW per hour
100Tons continuois pyrolysis plant
The Equipment system adpots a micro negative pressure thermal cracking internal rotary furnace to get the oil extracted in an oxygen-free environment, oil-gas to be condensed thn collected,and the non-condensable gas is used as a supplement. Fuel is burned to achieve resource utilization while avoiding environmental pollution casued by external emissions.
80Tons continuois pyrolysis plant
The Equipment system adpots a micro negative pressure thermal cracking internal rotary furnace to get the oil extracted in an oxygen-free environment, oil-gas to be condensed thn collected,and the non-condensable gas is used as a supplement. Fuel is burned to achieve resource utilization while avoiding environmental pollution casued by external emissions.
50Tons continuous pyrolysis plant
The Equipment system adpots a micro negative pressure thermal cracking internal rotary furnace to get the oil extracted in an oxygen-free environment, oil-gas to be condensed thn collected,and the non-condensable gas is used as a supplement. Fuel is burned to achieve resource utilization while avoiding environmental pollution casued by external emissions.